The focus on high temperature high shear (High Temperature High Shear. A measure of a fluid’s resistance to flow under conditions resembling highly-loaded journal bearings in fired internal combustion engines, typically 1 million s–1 at 150°C.) is gaining momentum as it is regarded as the parameter of the A measure of a fluid's resistance to flow. A fluid with a higher viscosity flows less easily. grade classification that best predicts fuel efficiency and more accurately mimics engine lubricant behavior in increasingly severe operating conditions.
One way to think of HTHS is to think of the protective oil film as if you are trying to swim. If the film is too thick, you can barely move and must use more energy. Conversely, if the oil is too thin, then you sink to the bottom. What is essential is the correct balance of support as well as ease of movement. So, the oil must be thick enough to maintain separation of the critical moving parts but thin enough to allow for fuel efficient operation.
About American Society for Testing and Materials. An organization that develops international standards for industry, including test methods, specifications, and best practices. Many tests that certify a lubricant to a specification are overseen by ASTM. D4683
One method used to measure HTHS viscosity is ASTM D4683, officially called the Standard Test Method for Measuring Viscosity of New and Used Engine Oils at High Shear Rate and High Temperature by Tapered Bearing Simulator Any instrument used to measure the viscosity of a fluid. Modern lubricants are measured with an array of different viscometers in the lab. at 150 °C.
Engine lubricant is introduced between a rotor and a stator at the test temperature of 150°C. The rotor experiences a reactive torque to the oil’s resistance to flow (viscous The resistance to motion of one object over another. Friction depends on the smoothness of the contacting surfaces, as well as the force with which they are pressed together.) and this torque response level is used to determine the HTHS viscosity. HTHS viscosity measured by ASTM D4683 correlates to the viscosity providing hydrodynamic lubrication in light-duty and heavy-duty engines. It has also been found to relate to fuel economy which is why it has become such a focal point today.
The measured number from the ASTM D4683 test gives the temporary viscosity loss of a lubricant under high shear at elevated temperatures representative of engine operating conditions. The lower the number, the lower the HTHS viscosity of the oil and the higher the anticipated fuel efficiency benefits. Measured in milliPascal.second (mPa.s), HTHS viscosity is also commonly referred to in centipoise (cP).
Traditionally, heavy-duty diesel engine lubricants have had a minimum HTHS viscosity of 3.5 cP. An increasing number of heavy-duty OEMs are pursuing HTHS viscosity below 3.2 cP in conjunction with modern engine hardware designs.
As engine durability may be compromised as HTHS viscosity is lowered, it is essential that new technology and polymers are utilized in high performance engine lubricants to maintain durability.
Laboratory testing is critical when developing robust engine lubricants. Arguably just as critical is real-world driving to ensure the lubricant works as intended throughout the drain interval. Millions of miles and kilometers of real-world driving across many operating conditions are commonly carried out during the development of formulated lubricants. This gives the reassurance these new higher performance, low HTHS viscosity lubricants deliver fuel efficiency opportunities while maintaining long-term protection of the engine.
- Viscosity Grade v. HTHS Viscosity: What’s the Difference and Why is it Important?
- Why HTHS Viscosity Matters
- Why are Low HTHS Viscosity Specifications Being Introduced?
- The next article will discuss the fuel efficiency benefits of low HTHS viscosity heavy-duty diesel engine lubricants.